Aquastar 125B NGL User Manual

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WARNING: Improper installation,
adjustment, alteration, service or maintenance can
cause injury or property damage. Refer to this manual.
For assistance or additional information consult a
qualified installer, service agency or the gas supplier.
Upon completion of the installation, these instructions
should be handed to the user of the appliance for
future reference.
In the Commonwealth of Massachusetts this product
must be installed by a licensed plumber.
Warning: If you do not follow these instructions exactly, a
fire or explosion may result causing property damage,
personal injury or loss of life.
INSTALLATION AND OPERATING INSTRUCTIONS FOR AUTOMATIC
INSTANTANEOUS TYPE WATER HEATERS FOR USE WITH NATURAL AND
LIQUEFIED PETROLEUM GAS
WARNING
If the information in this manual is not followed
exactly, a fire or explosion may result causing property
damage, personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable,
combustible or corrosive vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance.
- Do not touch any electrical switch; do not use any
phone in your building.
- Immediately call your gas supplier from a neighbor’s
phone. Follow the gas suppliers instructions.
- If you cannot reach your gas supplier, call the fire
department.
- Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
Specifications .................................................... Page 2
Rules for safe operation ...................................... Page 4
Locating the Heater ............................................ Page 5
Combustion Air Requirements ............................ Page 5
Mounting the Heater ........................................... Page 6
Venting the Heater ............................................. Page 6
Gas Connections ............................................... Page 7
Water Connections ............................................ Page 9
Safety before lighting the pilot .......................... Page 10
Lighting instructions ......................................... Page 10
About Water Temperature ................................ Page 10
Maintenance & Service..................................... Page 10
Trouble Shooting ...............................................Page 11
Diagram of AquaStar......................................... Page 15
Components and Parts List .............................. Page 16
TABLE OF CONTENTS
6 720 606 522 (02.01) AL
MODEL 125B LPL and 125B NGL (Non-Modulated)
Suitable for heating potable water
Certified for space heating in combination with potable water only
Not certified for space heating only.
Intended for either recirculation to storage or cold water inlet flow that is non-varying.
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Summary of Contents

Page 1 - TABLE OF CONTENTS

WARNING: Improper installation,adjustment, alteration, service or maintenance cancause injury or property damage. Refer to this manual.For assistance

Page 2 - UNPACKING THE AQUASTAR HEATER

10Fig. 7 - Pressure Relief ValveConnecting the pressure relief valve (PRV)A listed pressure relief valve supplied with the heater mustbe installed at

Page 3 - AQUASTAR MODEL 125BL

11To clean the pilot burner and/ or the pilot orifice : Turnoff the gas at the unit. Remove the cover of the heater. Todo so, remove incandescent part

Page 4

12C. Gas regulator may be shut or damaged.2. In-line AquaStar gas regulator jammed (usually onLP gas)Replace or unlock the regulator. Note: The regula

Page 5 - COMBUSTION AIR REQUIREMENTS

13WATER IS TOO HOT1. Gas flow is higher than necessary.Move gas control slide to the left.2. Temperature (aquastat) control is set too highIf unit is

Page 6 - MOUNTING INSTALLATION

14HOT WATER TEMPERATURE FLUCTUATES1. Cold water is mixing with the hot water betweenthe AquaStar and the outlet (if not being used witha circulator pu

Page 7

15Fig. 10 - Diagram of AquaStar 125 BL 2 4 6 7 15810 1. Heat exchanger 2. Pilot assembly 3. Burner manifold gaspressure test nipple 4. Pilot ga

Page 8 - GAS LINE SIZING

16Fig. 11 - INTERIOR COMPONENTS DIAGRAM AND PARTS LIST

Page 9 - WATER CONNECTIONS

17Fig. 11INTERIOR COMPONENTS DIAGRAMAND PARTS LIST 125BL1 Cover ¤ 8 705 421 0312 Cap cover ¤ 8 703 304 0113 Water connection gasket ¤ 8 710 103 043

Page 12

2This well engineered, gas water heater has beenspecially designed to operate as a circulating waterheater.FEATURES- High Quality Materials for Long W

Page 13

Replacement Parts available from North AmericanDistributorCONTROLLED ENERGY CORP.340 Mad River ParkWaitsfield, Vermont 05673Phone 800-642-3111Fax (802

Page 14

3D861_059MINIMUM INSTALLATION CLEARANCES FROM COMBUSTIBLE AND NONCOMBUSTIBLE MATERIALS FOR ALCOVE OR CLOSET INSTALLATIONSFRONT VIEW SIDE VIEWAQUASTAR

Page 15

4If you are using the AquaStar for combined space heating and potable water heating (seeschematic diagram below), all piping and other components conn

Page 16

57. Correct gas pressure is critical for the optimumoperation of this heater (see specifications on page 2). Gaspiping must be sized to provide the re

Page 17

6dilution of flue gases.Appliances located in confined spaces:The confined space must be provided with two permanentopenings, one commencing within 12

Page 18

7Fig. 3 - Vent Adaptor for High Altitude CanadianInstallationsWARNING: Failure TO INCREASE THE VENT SIZETO SIX INCHES AND/or assure that the manifold

Page 19

8GAS PIPING, CONNECTIONS and Gas RegulatorBefore connecting the gas supply, check the rating plate on the right side of the front cover to be sure tha

Page 20 - INSTALLATION CHECKLIST

9THREADED ASSEMBLYSWEATED ASSEMBLY1/2” FLEXPIPE PRV TOAPPROPRIATEDISCHARGES FITTINGPIPE PRV TOAPPROPRIATEDISCHARGE1/2” FLEXFig. 6-Plumbing connections

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