Aquastar 38B NG User Manual

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WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause injury
or property damage. Refer to this manual. For
assistance or additional information consult a
qualified installer, service agency or the gas supplier.
Upon completion of the installation, these instructions
should be handed to the user of the appliance for
future reference.
INSTALLATION AND OPERATING INSTRUCTIONS FOR AUTOMATIC
INSTANTANEOUS TYPE WATER HEATERS FOR USE WITH NATURAL AND
LIQUEFIED PETROLEUM GAS
MODEL 38B LP and NG (Non Modulating)
Suitable for water (potable) heating and space heating
Intended for low flow domestic hot water applications with steady cold water inlet temperatures
WARNING
If the information in this manual is not followed exactly,
a fire or explosion may result causing property
damage, personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable,
combustible or corrosive vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance.
- Do not touch any electrical switch; do not use any
phone in your building.
- Immediately call your gas supplier from a neighbors
phone. Follow the gas suppliers instructions.
- If you cannot reach your gas supplier, call the fire
department.
- Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
Specifications .................................................... Page 2
Rules for safe operation .................................... Page 4
Locating the Heater ........................................... Page 4
Combustion Air Requirements ........................... Page 4
Mounting the Heater .......................................... Page 5
Venting the Heater ............................................. Page 5
Gas Connections ............................................... Page 6
Water Connections ............................................ Page 6
Safety before lighting the pilot............................ Page 7
Lighting instructions ........................................... Page 8
Setting water temperature ................................. Page 8
Maintenance & Service ...................................... Page 9
Trouble Shooting ............................................. Page 10
Diagram of AquaStar ....................................... Page 13
Components and Parts List ............................. Page 14
TABLE OF CONTENTS
6 720 605 293 PT 862 (12.98)
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1 2 3 4 5 6 ... 15 16

Summary of Contents

Page 1 - LIQUEFIED PETROLEUM GAS

WARNING: Improper installation, adjustment,alteration, service or maintenance can cause injuryor property damage. Refer to this manual. Forassistanc

Page 2 - UNPACKING THE AQUASTAR HEATER

10TROUBLE SHOOTINGIntroductionThe AquaStar 38 burners are ignited by a water flow valve.Numerous water related problems can cause this watervalve to m

Page 3

11BURNERS DO NOT IGNITE WHEN HOT WATER ISTURNED ON1. Pilot is not on.Light the pilot. See lighting instructions.2. Pilot lighting push button not turn

Page 4 - COMBUSTION AIR REQUIREMENT

12heaters, the burners of a tankless water heater must bevery powerful to heat water instantaneously since they dothis only at the time hot water is a

Page 5 - CLEARANCES

13Fig. 9 - Diagram of AquaStar 38 B 2 4 810 17911 1. Heat exchanger 2. Pilot assembly 3. Burner manifold gaspressure test nipple 4. Pilot gas tu

Page 6 - WATER CONNECTIONS

Fig. 10 - INTERIOR COMPONENTS DIAGRAM AND PARTS LIST

Page 7 - LIGHTING THE PILOT

Fig. 10INTERIOR COMPONENTS DIAGRAMAND PARTS LIST 38B1 Cover ¤ 8 705 421 0212 Temperature adjustment knob ¤ 8 702 000 1823 Panel back ¤ 8 705 402 17

Page 8 - SETTING THE WATER TEMPERATURE

GAS LINE SIZENatural GasNominal Iron Pipe Size* 3/8" 1/2"MAXIMUM LENGTH20' 80'Liquid PropaneSemi-rigid Tubing 3/8" 1/2"M

Page 9 - MAINTENANCE AND SERVICE

2This well engineered, gas water heater has all the fea-tures a water heater should have:It operates on the principle of heating water instantaneously

Page 10 - TROUBLE SHOOTING

3If you are using the AquaStar for combined space heating and potable water heating (seeschematic diagram below), all piping and other components conn

Page 11

4GENERAL RULES TO FOLLOWFOR SAFE OPERATION1. You should follow these instructions when you installyour heater. In the United States: The installation

Page 12

5Appliances located in confined spaces:) The confinedspace must be provided with two permanent openings,one commencing within 12 inches of the top and

Page 13

6WARNINGNote: The burners of an instantaneous “on demand” waterheater such as the AquaStar are only on at the time thathot water is actually being use

Page 14

7Fig. 3 - Water valve, top viewConnecting the pressure relief valve (PRV)A listed pressure relief valve supplied with the heater mustbe installed at t

Page 15

8Fig. 6 - Water Flow Control KnobWhat is the best temperature setting? Because AquaStarwater heaters deliver endless hot water at the temperatureyou

Page 16 - INSTALLATION CHECKLIST

9Fig. 8 - Pilot burner with air screen/ pilot orificeFig. 7 - Characteristic Pilot FlameMAINTENANCE AND SERVICEApproximately once a year, the AquaStar

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