Aquastar 125B NGS User Manual

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WARNING: Improper installation,
adjustment, alteration, service or maintenance can cause
injury or property damage. Refer to this manual. For
assistance or additional information consult a qualified
installer, service agency or the gas supplier. Upon
completion of the installation, these instructions should
be handed to the user of the appliance for future
reference.
In the Commonwealth of Massachusetts this product
must be installed by a licensed plumber or gas fitter.
FEATURING: Automatic Variable Power Modulating Gas
Valve with Thermostatic Control
Warning: If you do not follow these instructions exactly, a
fire or explosion may result causing property damage,
personal injury or loss of life.
INSTALLATION AND OPERATING INSTRUCTIONS FOR AUTOMATIC
INSTANTANEOUS TYPE WATER HEATERS FOR USE WITH NATURAL AND
LIQUEFIED PETROLEUM GAS
WARNING
If the information in this manual is not followed exactly, a
fire or explosion may result causing property damage,
personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable,
combustible or corrosive vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance.
- Do not touch any electrical switch; do not use any
phone in your building.
- Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call the fire
department.
- Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
Specifications.................................................................Page 2
Rules for safe operation ............................................... Page 4
Locating the Heater ......................................................Page 4
Combustion Air Requirements ....................................Page 5
Mounting the Heater .....................................................Page 6
Venting the Heater ........................................................ Page 7
Gas Connections ....................................................... Page 10
Water Connections .................................................... Page 11
Safety before lighting the pilot ................................ Page 12
Lighting instructions ................................................... Page 12
Information on water temperature ........................... Page 13
Maintenance & Service ............................................. Page 13
Trouble Shooting ......................................................... Page 14
Diagram of AquaStar .................................................. Page 17
Components and Parts List ...................................... Page 19
Warranty ....................................................................... Page 21
TABLE OF CONTENTS
6 720 606 518 US (06.01) AL
MODEL 125B LPS and 125B NGS (Thermostatically Modulated)
Suitable for heating potable water only
Not approved for space heating purposes
Intended for domestic hot water with preheated inlet water as with solar hot water.
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Summary of Contents

Page 1 - TABLE OF CONTENTS

WARNING: Improper installation,adjustment, alteration, service or maintenance can causeinjury or property damage. Refer to this manual. Forassistanc

Page 2 - UNPACKING THE AQUASTAR HEATER

10 6 720 606 518GAS CONNECTIONS and Gas RegulatorNOTE: The Aquastar 125 B”S” is supplied with a gas pressure regulator that must be installed on the h

Page 3 - AQUASTAR MODEL 125BS

116 720 606 518The water heater must be isolated from the gas supply pipingsystem by closing the manual shutoff valve during anypressure testing of th

Page 4 - FOR SAFE OPERATION

12 6 720 606 518OPERATING INSTRUCTIONSBefore proceeding with the operation of the heater makesure that the system is filled with water.Open the cold w

Page 5 - CLEARANCES

136 720 606 518Fig. 8 - Characteristic Pilot Flame3mmCorrect gap between pilotburner tip and piezo electrodetipPiezo ElectrodeAir screen filter10mm3/8

Page 6 - MOUNTING INSTALLATION

14 6 720 606 518If some burners have yellow flames while others have goodflames, it is likely that dust, lint or spider webs have partiallyclogged the

Page 7 - Figure A Figure B

156 720 606 518To test the thermocouple, disconnect the thermocouple leadto the ECO. Insert a multi-meter probe into the thermocouplelead and attach o

Page 8 - MASONRY CHIMNEYS

16 6 720 606 518See specifications on page 2. Unlike storage tank waterheaters, the burners of a tankless water heater must be verypowerful to heat wa

Page 9 - 96 720 606 518

176 720 606 518 1. Heat exchanger 2. Pilot assembly 3. Burner manifold gaspressure test nipple 4. Main gas burner 5. Pilot gas tubing 6. Gas val

Page 10 - GAS LINE SIZING

18 6 720 606 518AQ 125 BSFig. 11 - INTERIOR COMPONENTS DIAGRAM AND PARTS LIST

Page 11 - WATER CONNECTIONS

196 720 606 518Fig. 11INTERIOR COMPONENTS DIAGRAMAND PARTS LIST 125BS1 Cover 8 705 421 0332 Cap cover 8 703 304 0113 Water connection

Page 12 - THE PILOT

2 6 720 606 518This well engineered, gas water heater has been speciallydesigned to operate with incoming pre-heated water:It operates on the principl

Page 13 - MAINTENANCE AND SERVICE

20 6 720 606 518Fig. 12 - Flow chart of Aquastar 125 BS

Page 14 - 14 6 720 606 518

216 720 606 518LIMITED WARRANTYAquastarGeneralAquastar water heaters are warranted by the Manufacturer(BOSCH) through BBT North America. BBT North Ame

Page 17 - 176 720 606 518

Replacement Parts available:BBT NORTH AMERICABosch GroupBosch Water heating340 Mad River ParkWaitsfield, Vermont 05673Phone 800-642-3111Fax (802) 496-

Page 18 - AQ 125 BS

36 720 606 518D861_059MINIMUM INSTALLATION CLEARANCES FROM COMBUSTIBLE AND NONCOMBUSTIBLE MATERIALS FOR ALCOVE OR CLOSET INSTALLATIONSFRONT VIEW SIDE

Page 19 - AND PARTS LIST 125BS

4 6 720 606 518PROPER LOCATION FOR INSTALLING YOURHEATERCarefully select the location of your new heater. For yoursafety and for proper heater operati

Page 20 - 20 6 720 606 518

56 720 606 518WARNING: Flammable materials, gasoline,pressurized containers, or any other items or articlesthat are potentially fire hazards must NOT

Page 21 - LIMITED WARRANTY

6 6 720 606 518Fig. 1 - Mounting the HeaterFig. 2 - Incandescent Particle Tray IllustrationThe incandescent particle tray (shipped loose in the carton

Page 22 - 22 6 720 606 518

76 720 606 518VENTINGVent pipe connection. WARNING: Do not reduce the vent pipe size. See Fig. 3 for high altitude installationsThe heater must be ve

Page 23 - 236 720 606 518

8 6 720 606 518MASONRY CHIMNEY: Masonry chimneys shall be built and installed in accordance with NFPS 211 or local codes. Aminimum 5” diameter gas ven

Page 24 - 31egapeesELBATECNANETNIAM

96 720 606 518Fig. 3 – Vent Adaptor for High Altitude Installations5” X 6” ADAPTORUSED ON HIGH ALTITUDETo check the draft:Close all doors and windows

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